Making a great homemade smoker...

mrjefft

100+ Posts
Here is how you can save a bunch of bucks, and end up with a kick *** smoker. I like an electric smoker, because you don't have to watch the wood constantly. You can literally walk away from this for hours, and come home to perfect meat. The smoke is created by the Mesquite, or whatever kind of wood you like. Many commercial smoke houses use a similar setup, as it easier to control times and temperatures than with a fire box.

I perfected this when I bought a large commercial freezer at a sale, then it didn't work. The insides were stainless, as were the shelves, so, it lent itself perfectly. Any large metal container will do, however, an old charcoal grill, a school locker, whatever you have......

It needs to have some sort of adjustable vents, I just got some electrical outlet covers from Home Depot, drilled some 1 inch holes in the top and sides of my freezer for cross vents, and screwed the covers to them so I could still move them open or closed.

If you don't have stainless shelves, get some at WalMart. they are cheap and adjustable, in the grill section...

Get a single burner cooker. a Cast iron wood chip box, (all can be bought at wallytown) Some wood chips of your own taste, I like mesquite, but use differents types. you need an old pan, maybe 3 quarts for water, you don't want things drying up, and a thermometer. I used a small electric one, and drilled a hole in the side to mount it. That way I can check the temp without opening the smoker. (this is important, you don't want to open the smoker)

I actually used two burners, two wood chip boxes, and two pans for water, but, I was heating up a large Freezer.

O.K. Just Drill a hole for your wires, and poke em out the bottm for your burner(s). Silicon the hole shut. Drill the hole for your Thermometer. Stick it in. Silicon the hole.
Ready to use it??

Fill the wood chip boxes with wood chips and a little water to keep em damp for a while. Put this on top of a burner. Crank the burner on medium heat. Put the pan for water on top, with about 1 1/2 qts of water in it. Put in as much meat as you want to smoke, or it will hold, spaced out to allow the smoke to travel in between.

Close the door. Let it go for 1/2 hour. Check the temperature. If it isn't about 200 degrees, open the door, and crank it up a bit. Close the door and repeat until you have it set to run around 195-205 degrees.

In no time, there will be delicious smoke coming out of your cooker. About every two hours, open it up, and put more wood chips in the box to keep it smoking nicely. You really don't need to watch it too close. Many times, I start a pork roast, or some chicken, go to the lake, and come home to a perfect meal. My friends love to come over and see what the Smokinator has produced, as it always rocks!!!

Minimum cook time is 2 hours for chicken legs, I'd say about an hour per pound for other products. Have Fun!!!
hookem.gif
 
I know this is painful for the fire= smoke crew, but remember, you are cooking with SMOKE, which is created by heated wood. I think you would be shocked if you tried this at the simplicity of operation, amount of smoke produced, and quality of product. Heck, I love a pig roast as much as the next guy. Up in Illinois, on the farm where I grew up, we had a lot of pig roasts. This usually consists of :

Pig

Pit

Charcoal

Burlap Sacks

Steps,,,, Begin drinking beer.. Dig the pit... Butcher the pig. Start massive coals.. Wet burlap and place on hot coals.... Place pig on burlap..... More wet burlap... Bury the whole thing... Friends show up... More beer...More beer... More beer.... Pig is done!!! Party!!

Now, that is a roast. I am talking about smoking. Smoked Sausage. Smoked Turkey.. Smoked Ham.. Smoking is slow cooking, using only SMOKE to cook the meat. The heat should NEVER go above 245 when smoking, and this is hard to control when using a fire box.....

Don't get me wrong, I love when someone else sweats their *** off for 12-24 hours, adding wood, and worrying about temperature. If you try this, however, you will be shocked at the quality of smoked meat you can produce.

If you use a freezer like I did, you can do a whole hog no problem...

Oh yeah, Plug it in.....

Just an alternative, not preaching a total change out.
 
I don't think that anyone is doubting that quality Q can be cooked in an electric smoker, but most people here enjoy the process of building and tending to the fire.
 
Sounds pretty awesome. Not sure why everyone has a stick up their butt. I understand that the process is part of the appeal, but let's also push the envelope on awesome food. There will always be plenty of time to sit around and drink beer while your meat cooks.

Got any pics? That would really help with the details.
 
Our homemade smoker: Still a work in progress.
smoke1.jpg


fire2.jpg


moreignition.jpg


throttle2.jpg


225.jpg


brisket1.jpg


wrapribs3.jpg


a-3brisket.jpg


This day, we cooked 4 briskets, 15 racks of ribs,
3 turkeys, a dozen bacon wrapped quail,
a **** load of jalapeño peppers stuffed with
sausage and cheese and wrapped in bacon.

One night we even cooked pizza on this thing.

For an upcoming cook:
Ribs: 24 racks
Brisket: 4
Pork Shoulder: 6
Chicken quarters: 40 lbs
 
Hulla, thats a nice looking cooker. Its about the same size that I built. Just curious, is the wood in the 4th pic hickory? The bark is smooth like the upper portions of a hickory tree.
 
That is actually silver maple. We cut down 6 of those trash trees from our neighborhood pool and have been using that wood. It seems to do a good job. The fire box on the thing is set up to direct smoke to either of the two chambers or both, so when we have stuff in both chambers we can load a ton of wood in the fire box. We generally use a mix of wood to get the fire going (prob. mesquite and maple in this pic) then use oak later on. Seems to work for us.

This thing is a work in progress. We have another Harley exhaust to put on the vertical chamber and may add a header that leads to the pipe off of the horizontal side. Also will probably add a kick start lever to the valve that lead to the horizontal, much like we have the driver as the lever for the heat control on the vertical.

Some other adjustments: Longer handle on the firebox doors, better drain setup on the horizontal and join it with the one on the vertical. Maybe a folding shelf on the horizontal as well. We want to get a name plate like you see over the top of gates on some ranches and then sand blast and paint. The center stack on the horizontal is actually sealed up. That part of the pit was already made but it had a firebox directly below. That was removed, sealed up and built the one firebox to feed both chambers.

Do you have any pics of your setup?
 
That is one AWESOME smoker!! Super job of construction, looks like a real work of art!! I won't can't argue with that.

I can't get pictures of mine, I am traveling, and won't see the smoker for a while still. It is padlocked so that no kids will try to get in it, and lock themselves in by accident, and I have the key with me, or I would get my neighbor to take some pics......

Great pictures of your smoker, though, I really like that....

One thing, though. The meat looks very good, but, people should notice that there is a lot of black on it. That means it may be burnt, and dried out.

This is what you avoid with an electric smoker. The meat is NEVER burnt. The temperature is easily controlled, and the water inside keeps it moist while cooking.
 
The driver controls a butterfly valve that adjusts the smoke/heat going into the vertical chamber. Right now there is just a set of vise grips on the control to the horizontal. We plan to weld a harley gear shift onto that to replace the vice grips.

Those briskets weren't burned and were a long way from dry. We could easily put a pot of water on the bottom shelf of the vertical chamber but honestly, we have never needed to. The heat control on this thing is amazingly steady. I spent over 12 hours with that thing and only had to add wood 3 times. Each time we added one log when it reached 240 we dialed the vents down and it set at 225 for the next 4 hours.

We can cook a whole pig on the horizontal side. Can't wait to try that.
 
mrjeff, I'd like to invite to stand by the cutting board when I start carving one of my black beauties. Be sure and wear some white shoes.
wink.gif
 
Mrjeff,
Those briskets are not burnt. They are very finely charred to make the perfect bark. Why do you think they are burnt? This is what happens when you smoke beef, chicken, cabrito or whatever. If the meat doesn't look like this at the end of the cooking process, then I would probably be concerned on the outcome. You need to understand, and maybe its a Southern thing, but cooking on the smoker is not all about speed. With most of us its an event, a hobby, and a passion. And by the way, it sounds like you did a good job on your cooker.
 
O.K., I am outgunned by your pictures of big smokers. I must admit, I am having "smoker envy".

I think you may be missing my main point, which is, instead of spending $500-$3500 on a huge (although really nice) smoker, someone with a collegiate minimum income, a metal box of some sort, and $24 can build themselves a nice, operational smoker. ($10 burner, $6 wood chip box, $5 pan, $3 wood chips), total $24. A college kid could use this to smoke a brisket for his buddies, and not have to worry about passing out, and burning it, or any other anomoly.... lol

You guys have the wherewithall. How about this experiment. Spend the $24, and one afternoon. Just toss the basic heat element, etc.. into a metal box, and start this thing up. Stick in some chicken legs, turkey, beef, pork, or?? and see what happens.... It's cheap, it's really simple, and you will be pleased when you taste the smoked meat that comes out. Enough from me, I'm starting to feel like the crazy neighbor in another thread.....

I don't think anyone has a stick up their butt, either. I like both kinds, and will eat pretty much any meat put in front of me without hesitation, sans Menudo.
 
I actually think his idea is good. I just can't imagine going through the hassle and torment of trying to convince my wife that having an old freezer in the backyard so I could find another way to smoke meat is a good idea.
 

Weekly Prediction Contest

* Predict HORNS-AGGIES *
Sat, Nov 30 • 6:30 PM on ABC

Recent Threads

Back
Top